Leading the roll forming industry since1989, Zheng Liming, your best choice.
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Leading the roll forming industry since1989, Zheng Liming, your best choice.
The roll forming machine for Ridge cap profile is an automatic production line integrating uncoiling, feeding, forming, shearing, and PLC control system. The machine has reasonable design, advanced technology, safe and reliable use, high productivity and good economic benefits.
The main work process of the forming line is: After uncoiled, the steel sheet will be sent straightly to the Roll Former. After several stations of roll-pressed, the cutting tool will cut as per length required.
The components of Roll forming machine for Ridge cap profile: hydraulic un-coiler, cold rolling mills （entry beach + manual pre-shearing device+ protecting mesh）, hydraulic post-cutting device, product rack and plc control system
1. The feeding guide section: bending brackets, manual pre-shearing, double-roller feeding, which can ensure that the material is precisely fed into the equipment, reducing waste and improving economic efficiency.
2. Roller and Shaft: roller process includes CNC lathes, heat treatment and hard chrome coated; shaft process includes precision machined, thermal refining. These processing can reduce the impact of thermal deformation, which is conducive to long-term stable operation of the equipment.
3. Hydraulic shearing device: control the number and shearing length, and the finished product has a beautiful appearance.
4. PLC control system: This control system provides guarantee for high precision operation of the equipment, input production data, and can automatically complete production requirements with high production efficiency and good economic benefits.
The Ridge cap profile panels pressed by the cold roll forming machine are not only dignified and elegant, but also beautiful and novel, with smooth appearance and uniform corrugation. Ridge tiles are used in the production of steel structure industry as a roofing joint of building steel sheets. It is mostly used in roofing eaves, park pavilions, private villas and other buildings as ridge tiles.
Uncoiler: used to unwind metal coils, usually equipped with a hydraulic system to support automatic adjustment of the coil position.
Roll Forming System: composed of multiple sets of precision rollers, which gradually press the metal sheet into the required shape. The forming speed is about 12 meters/minute, ensuring efficient production.
Hydraulic Cutting Device: used to cut the formed sheet, cut according to the set length, and the cutting accuracy is controlled at ≤±2 mm to ensure cutting accuracy and smooth edges.
Product Rack: used to store and transport the formed sheets, usually with a non-powered design and a length of up to 4 meters.
Protection Cover: fully enclosed design to prevent operators from contacting moving parts and ensure safety.
Efficient production: Roof Roll Forming Machine adopts continuous roll forming technology, which can produce sheets quickly and efficiently, and is suitable for large-scale construction projects such as industrial plants and airports. High degree of automation, reducing manual intervention and improving production efficiency.
High-precision forming: Precision-designed rollers and CNC processing technology enable the output sheet size and shape to accurately meet your needs. At the same time, it is equipped with a PLC control system to achieve automatic cutting and length control with a small error range (usually ≤±2 mm).
Versatility: It can produce a variety of types of sheets, such as color steel sheets, metal tiles, C/Z purlins, etc., to meet different construction needs. Compatible with a variety of materials, including hot-rolled steel, cold-rolled steel, galvanized steel and zinc-aluminum alloy (550 MPA).
High production efficiency: Compared with traditional stamping and bending processes, the roof forming machine has a 10-fold increase in forming efficiency, significantly reduced production costs, and greatly improved production efficiency.
Flexible customization: Rollers and molds can be customized according to customer needs to produce roof panels of different shapes and sizes. Support small batch customized production to meet personalized needs.
Global applicability: The equipment meets international standards and is suitable for areas that require large-scale infrastructure, such as Southeast Asia, Russia, and Ukraine. It has been exported to more than 60 countries around the world, and has experience in many international projects such as the London Olympic Stadium and Congo Brazzaville Airport. The quality is absolutely worthy of your trust.
High quality: Wide range of applications: Applicable to commercial buildings, industrial plants and other places that require large-area roof and wall coverage. The panels produced (trapezoidal roof panels, glazed tile panels, etc.) are suitable for various building facades and roofs, providing reliable waterproof, windproof and corrosion resistance.
